Illustrative open electronics enclosure with a circuit board and routed wire harnesses on an assembly workbench

Manufacturing Capability

Electronics Enclosures & Box Build

Mechanical enclosure fabrication, custom cable and wire harness processing, and electromechanical box build around customer-specified PCB assemblies.

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Scope
Enclosures, wire harnesses and mechanical box build
Board integration
Customer-supplied or sourced as agreed
Testing
Continuity, pull or functional checks when scoped
Required inputs
Drawings, BOM, wiring and test procedures
Packaging
ESD protection, labels and tracking as specified

Electromechanical system integration and enclosures

Electronic products need mechanical protection, reliable internal cabling and planned heat dissipation. This scope focuses on the enclosure, harnesses and final assembly around the customer-specified electronic design.

Before release, the program scope should define which materials are supplied by the customer or sourced for the order, the approved assembly instructions, labeling rules and the test procedures and acceptance criteria to be used.

  • Enclosures and chassis to approved drawings
  • Wire harness processing and termination
  • Box build and verification to agreed instructions

Scope of integration capabilities

Six practical work packages; availability and verification methods are confirmed for each program.

Program scoping and execution

Confirm these four inputs before assembly routing and pricing are finalized.

  1. 01. Consignment and supply split

    Record which boards and parts are customer-supplied and which may be sourced for the program, including quantities and spares.

    • Scope

  2. 02. Engineering documentation

    Review released enclosure files, harness schematics, connector pinouts, BOM and assembly work instructions at known revisions.

    • Drawings
    • BOM

  3. 03. Assembly and test plan

    Define build sequence, equipment, acceptance criteria and how inspection or test results will be recorded.

    • Test

  4. 04. Labels and packaging

    Agree approved label artwork, serial rules, ESD protection and packing requirements before release.

    • Marking
Illustrative electronics enclosure beside antistatic and protective packaging materials

One program

Plan the enclosure, cabling and final assembly around the released electronic design and agreed test criteria.

  • Written supply split
  • Customer-approved work instructions
  • Defined verification records
Discuss your product

Typical products

  • Control cabinets and panels
  • Instrument housings
  • Power distribution enclosures
  • Sensor and equipment mounts
  • Cable assemblies and looms
  • Display and kiosk frames

From scope to release

Five checkpoints can be adapted to the assembly and testing plan.

  1. 01

    Confirm supply split

    Identify customer-consigned boards and the components to be sourced under the agreed proposal.

  2. 02

    Review engineering files

    Lock the applicable enclosure drawings, wiring data, connector pinouts and work instructions.

  3. 03

    Build and assemble

    Prepare harnesses and mechanical parts, then integrate the specified assemblies to the released instructions.

  4. 04

    Test and verify

    Perform the agreed continuity, insulation or functional checks and record results as specified.

  5. 05

    Pack and release

    Apply approved labels and protective packaging; provide conformance documents when included in the order.

Documents we work from

Sending these with your request speeds up an accurate quotation.

  • PDF

    Enclosure drawings

    PDF drawings plus STEP or DXF files, with finish, insert and marking notes.

  • XLSX

    Bill of materials

    Parts list with quantities, approved manufacturers and who supplies each item.

  • PDF

    Wiring diagrams

    Harness drawings with wire gauges, colors, lengths, connectors and terminals.

  • REPORT

    Test procedure

    Test steps, equipment and pass criteria for each check you require.

Electronics assembly questions

Do you offer PCB electrical design?

This scope covers the enclosure, harness and final integration around an existing board design. Any electrical design request would need a separate review.

Are PCB assemblies customer-supplied or sourced?

Either route may be evaluated. The quotation should identify the approved board, who supplies it and the receiving checks.

How are functional tests performed?

Provide the test procedure, equipment requirements and pass/fail criteria. The available test route and record format are confirmed for the program.

Can serial numbers and rating labels be applied?

Approved artwork and numbering rules can be included in the assembly scope. Any regulatory rating claim remains the customer’s responsibility to substantiate.

Scope your electronics assembly

Share your enclosure drawings, BOM, wiring schematics and test procedure for a project-specific review.

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